Safe and Reliable Extraction of Metallic Dusts, Coolants and Aerosols from the Machining Area
When designing effective filtration technology for machining metal workpieces, three primary factors must be considered:
Type of machining: turning, milling, sawing, drilling, and similar processes
Use of coolants: oil, emulsions, or minimum quantity lubrication (MQL)
Material types: gray cast iron, high-carbon steel, light metals, non-ferrous metals, and various alloys
It is essential to maintain a clean machine environment and prevent the escape of contaminated air.
Additional design considerations include:
Coolant pressure
Internal machine dimensions
Size and configuration of machine openings for part loading and tool changes
Hazardous properties of the materials being processed
The Suitable Extraction System for Any Application.
The appropriate extraction solution depends on the machining process and the type of coolant used:
Oil-based cooling: AERO oil mist separator
Water-based coolant: ENA coolant mist separator
Minimum Quantity Lubrication (MQL): TR-1 dust collector or VARIO with FLEXI-P
Dry dust collection: VARIO dust collector or UNI-STAR
An important factor in system design is whether the extracted air can be safely recirculated into the production area.
Capture elements can also be individually designed and optimized using flow simulations. This significantly enhances the efficiency and reliability of the overall system.
To the product page "Emulsion and Oil Mist Separator"
Coolant and oil mist separatorsLinks
Used Products
Dust Collector VARIO eco >>
Single Separator TR-1 >>
Oil Mist Separator AERO >>
Emulsion Mist Separator ENA >>
Capturing Devices >>
Filter Element KLR-Filter >>
Explosion Protection
Information About "Explosion Protection According to ATEX" >>
Back Pressure Flap ProFlap >>
Flameless Pressure Relief ProPipePlus >>
Set and Guidelines
TA-Luft: Air pollution control - emission standards >>
VDI 2262-3: Air quality in the workplace - clean air recirculation >>
TRGS 900: Occupational limit values in the workplace >>
DGUV-Regel 109-002 (formerly: BGR 121): Workplace ventilation >>
1999/92/EG (formerly: ATEX 137): Explosion Protection Directive for Operators >>
2014/34/EU (formerly: ATEX 114): Explosion Protection Directive for Manufacturers >>
EN 1127-1: Explosive environments >>
TRBS 727: Avoiding ignition hazards created by electrostatic charges >>
VDI 2263-6: Fire and explosion protection for dust extraction systems >>